Reviews

SLAP-CH32II PEX-AL-PEX Composite pipe production line

SLAP-CH32II PEX-AL-PEX Composite pipe production line

Pipe range :OD 1632mm

颜色 SAL9002,左手机

Color SAL9002, Left Direction.

Shuanglin SLAP-CH32AII

New Generation PEX-AL-PEX ultrasonic welding composite pipe production line

 

Improved tech

 

 

 

Change into the improved model

 

 

 

 

 

 

 

 

 

 

 

 

 

I: Equipments List

NO.名称及代号ItemsQTYRemark
1.0SJ55/28单螺杆挤出机SJ55/28 Single screw extruder1SETinner pipe
1.1SLGZ-50料斗式干燥机SLGZ-50 Dryer hopper1SET
1.2SL-400A真空上料机SL-400A Vacuum Material Loader1SET
2.0SJ55/28单螺杆挤出机SJ55/28 Single screw extruder1SETouter pipe
2.1SLGZ-50料斗式干燥机SLGZ-50 Dryer hopper1SET
2.2SL-400A真空上料机SL-400A Vacuum Material Loader1SET
3.0SJ45/25单螺杆挤出机SJ45/25 Single screw extruder2SETSinner/outer glue
3.1SLGZ-25料斗式干燥机SLGZ-25 Dryer hopper1SET
3.2SL-400A真空上料机SL-400A Vacuum Material Loader2SET
4.0LDFJ063型铝带放卷架LDFJ063 Aluminum strip shelf1SETAluminum pipe
5.0LDCX032铝带成型台LDCX032 Aluminum pipe forming table1SET
6.0铝管成型模具Aluminum pipe forming mould1SET
7.0内塑层共挤模具Inner plas-glue co-extrusion mould1SET
8.0外塑层共挤模具Outer plas-glue co-extrusion mould1SET
9.0CJH2020超声波焊接机CJH2020 Ultrasonic welding machine1SET
10.0JMLQ032浸没式冷却箱JMLQ032 Water Cooling tank2SETS
11.0QY-8G八缸牵引机QY-8G Haul-off machine1SET
12.0ZDSJ32II 自动收卷机ZDSJ32 II Auto Winding machine1SET
13.0微电脑控制系统PLC control system1SET
14.0超声波焊接带机Aluminum strip Ultrasonic welding connector1SET
15.0储带机CDJ32 ALUMINUM ACCUMULATOR1SET
16.0CJH2020备用铝管焊接机CJH2020 AL Pipe Welding machine1SETSpare
17.0SLB-100 混料机SLB-100 Material mixer2SET
18.0PT等离子处理器PT Corona Processor1SET(Pipe heating for better printing adhere effect )
19.0打包机PP Strip Packing machine1SETPack the pipe coils
20.0自动夹气系统Auto air sealing system1SET
21.0标准配件Standard Spare parts (Free)1SET
22.0易损件Consumption parts1SET

II: Parameters of the Equipments

NO.名称及代号ItemsQTYRemark
1.0SJ55/28单螺杆挤出机

   主要技术性能:                                      

l 螺杆、机筒引进国外先进技术制造

l 速度可调

l 机筒:38CrMoAl,氮化处理,强制水冷送料段

l 螺杆:38CrMoAl,氮化处理

l 台湾产低噪音冷却风机

l 减速箱:高扭矩、低噪声、立式硬齿面立式减速箱配有外接冷却循环系统

技术参数

¨  螺杆直径:φ55mm

¨  螺杆长径比:28:1

¨  驱动电机功率:交流 18.5Kw

¨  F级

¨  日本安川变频器

¨  螺杆最高转速:75r/min

¨  机筒加热功率:220V 11kW

¨  机筒冷却功率及方式:4×0.2Kw强制风冷

SJ55/28 Single screw extruder

Main features:

l Advanced screw and cylinder

l Speed adjustable

l Cylinder :38CrMoAl, nitrogen hardening , feeding segment water cooling system

l Screw :38CrMoAl, nitrogen hardening

l TAIWAN cooling fan, low noise

l Retarder: High torque, low noise, vertical gear box, outer circulation cooling system.

Parameters:

¨  Screw diameter: φ55mm

¨  Screw L/D :28:1

¨  Driving motor:AC  18.5KW

¨  Class F

¨  JAPAN YASAKAWA

¨  Screw max ration speed:75rpm

¨  Cylinder heating power:220V  11KW

¨  Cylinder cooling power and style:4×0.2kw air fan cooling

1SET内管 inner pipe
1.1SLGZ-50料斗式干燥机

¨  容量:50kg

¨  干燥功率:4.2KW

¨  风机功率:0.18KW

SLGZ-50 Dryer hopper

¨  Volume: 50kg

¨  Heating power: 4.2KW

¨  Fan power: 0.18KW

1SET 
1.2SL-400A真空上料机

¨  电机: 0.75KW

¨  上料能力: 400kg/hour

¨  输送高度: 4.5m

¨  料斗容量: 7.5L

¨  上料管直径:38mm

SL-400 Vacuum Material Loader

¨  Motor: 0.75KW

¨  Capacity: 400kg/hour

¨  Conveying height max: 4.5m

¨  Hopper volume: 7.5L

¨  Sucking hose diameter:38mm

1SET 
2.0SJ55/28单螺杆挤出机

技术性能:                                       

l 螺杆、机筒引进国外先进技术制造

l 速度可调

l 机筒:38CrMoAl,氮化处理,强制水冷送料段

l 螺杆:38CrMoAl,氮化处理

l 台湾产低噪音冷却风机

l  技术参数减速箱:高扭矩、低噪声、硬齿面立式减速箱配有外接冷却循环系统

技术参数

¨  螺杆直径:φ55mm

¨  螺杆长径比:28:1

¨  驱动电机功率:交流 15Kw

¨  日本安川

¨  螺杆最高转速: 75r/min

¨  机筒加热功率:220V 12Kw

¨  机筒冷却功率及方式:4×0.2Kw强制风冷

 

SJ55/28 Single screw extruder

Main features:

l Advanced screw and cylinder

l Speed adjustable

l Cylinder :38CrMoAl, nitrogen hardening , feeding segment water cooling system

l Screw :38CrMoAl, nitrogen hardening

l TAIWAN cooling fan, low noise

l Retarder: High torque, low noise, vertical gear box, outer circulation cooling system.

Parameters:

¨  Screw diameter: φ55mm

¨  Screw L/D :28:1

¨  Driving motor:AC 15KW

¨  JAPAN YASAKAWA

¨  Screw max ration speed:75rpm

¨  Cylinder heating power:220V  12KW

Cylinder cooling power and style:4×0.2kw air fan cooling

1SET外管outer pipe
2.1SLGZ-50料斗式干燥机

¨  容量:50kg

¨  干燥功率:4.2KW

¨  风机功率:0.18KW

SLGZ-50 Dryer hopper

¨  Volume: 50kg

¨  Heating power: 4.2KW

¨  Fan power: 0.18KW

1SET 
2.2SL-400A真空上料机

¨  电机: 0.75KW

¨  上料能力: 400kg/hour

¨  输送高度: 4.5m

¨  料斗容量: 7.5L

¨  上料管直径:38mm

SL-400 Vacuum Material Loader

¨  Motor: 0.75KW

¨  Capacity: 400kg/hour

¨  Conveying height max: 4.5m

¨  Hopper volume: 7.5L

¨  Sucking hose diameter:38mm

1SET 
3.0SJ45/25单螺杆挤出机

主要技术性能:                                      

l 螺杆、机筒引进国外先进技术制造

l 变频器调速

l 机筒:38CrMoAl,氮化处理,强制水冷送料段

l 螺杆:38CrMoAl,氮化处理

l 台湾产低噪音冷却风机

减速箱:高扭矩、低噪声、硬齿面立式减速箱配有外接冷却循环系统

技术参数

¨  螺杆直径:φ45mm

¨  螺杆长径比:25:1

¨  驱动电机功率:5.5Kw

¨  日本安川变频器

¨  螺杆最高转速: 62r/min

¨  最大挤出量: 15KG/h

¨  机筒加热功率:220V 5Kw

¨  机筒冷却功率及方式:3×0.2Kw强制风冷

 

SJ45/25 Single screw extruder

Main features:

l Advanced screw and cylinder

l Speed adjustable

l Cylinder :38CrMoAl, nitrogen hardening , feeding segment water cooling system

l Screw :38CrMoAl, nitrogen hardening

l TAIWAN cooling fan, low noise

l Retarder: High torque, low noise, vertical gear box, outer circulation cooling system.

Parameters:

¨  Screw diameter: φ45mm

¨  Screw L/D :25:1

¨  Driving motor:5.5KW

¨  JAPAN YASAKAWA converter

¨  Screw max ration speed:62rpm

¨  Cylinder heating power:220V  5KW

¨  Cylinder cooling power and style:3×0.2kw air fan cooling

2SETS,外胶inner/outer glue
3.1SLGZ-25料斗式干燥机

¨  容量:25kg

¨  干燥功率:3.2KW

¨  风机功率:0.12KW

SLGZ-25 Dryer hopper

Volume: 25kg

Heating power: 3.2KW

Fan power: 0.12KW

2SET 
3.2SL-400A真空上料机

¨  电机: 0.75KW

¨  上料能力: 400kg/hour

¨  输送高度: 4.5m

¨  料斗容量: 7.5L

¨  上料管直径:38mm

SL-400 Vacuum Material Loader

Motor: 0.75KW

Capacity: 400kg/hour

Conveying height max: 4.5m

Hopper volume: 7.5L

Sucking hose diameter:38mm

2SET 
4.0LDFJ063型铝带放卷架

l 被动式放卷

l 双工位结构

l 放卷阻力可调

技术参数

允许放置最大铝圈直径:1100mm

LDFJ063 Aluminum strip shelf

l Passive un-coiling

l Double station

l Un-coiling damp adjustable

Max aluminum coil diameter:1100mm

1SET 
5.0LDCX032铝带成型台

l 带铝带展平,导向,去污机构

LDCX032 Aluminum pipe forming table

l Equips with aluminum tiding, directin leading and cleaning system

1SET 
6.0铝管成型模具

规格32(φ16~φ32)

l 主要零件选用优质合金钢

l 表面经氮化抛光处理

l 每种规格各一套φ16mm, φ20mm, φ25mm, φ32mm

Aluminum pipe forming mould

Sizes 32(φ16~φ32)

l Main parts made from alloy steel

l Surface nitrogen hardening and polishing

l One set for each size φ16mm, φ20mm, φ25mm, φ32mm

1SET 
7.0内塑层共挤模具

规格32(φ16~φ32)

l 主要零件选用优质合金钢

l 流道表面经氮化抛光处理

l 每种规格各一套

Inner plas-glue co-extrusion mould

l Main parts made from alloy steel

l Surface nitrogen hardening and polishing

One set for each size φ16mm, φ20mm, φ25mm, φ32mm

1SET 
8.0外塑层共挤模具

规格32(φ16~φ32)

l 主要零件选用优质合金钢

l 流道表面经氮化抛光处理

每种规格各一套

Outer plas-glue co-extrusion mould

l Main parts made from alloy steel

l Surface nitrogen hardening and polishing

One set for each size φ16mm, φ20mm, φ25mm, φ32mm

1SET 
9.0CJH-2020超声波焊接机

l 工作频率:20KHz

l 工作电压:220V 三相

l 稳压器 1

CJH 2020 Ultrasonic welding machine

l Working frequency :20KHz

l Working voltage :220V, 3 phase

l Stabilizer one set

1SET 
9.1稳压器(焊机用)Stabilizerfor welding machine1SET600
10.0JMLQ032浸没式冷却箱

l 第一节水箱前面伸出段加长到400mm左右,装不锈钢盖子。NEWPIPE模式。

l 靠外塑模具处加两节水箱盖

l 第二节水箱尾部加风环

技术参数

¨ 冷却有效长度:5000mm

JMLQ032 Water Cooling tank

l Immerge water cooling

l Stainless steel body

Parameters:

¨ Effective cooling length: 5000mm

2SETS 
11.0QY-8G八缸牵引机

l 上下履带牵引

l 同步牵引

l 气缸压紧

l 变频器调速

技术参数

¨    驱动电机功率:4Kw

¨    变频调速器

¨    最大牵引速度:12m/min

¨    有效牵引长度:1100mm

 

QY-8G Haul-off machine

l Up-down double pedrail

l Synchronization hauling

l Pneumatic clasp

l Frequency speed adjusting

Parmaters:

¨    4  Pair pneumatic cylinder

¨    Effective haul contact length: 1100mm

¨    Motor power: 3 kw

¨    Max hauling speed: 12m/min

1SET 
12.0ZDSJ32II 收卷机

l 双工位收卷

l 双电机驱动

l 收卷张力可调

l 改进型自动排线系统

l 收卷自停-刹车功能

技术参数

¨  收卷管径:16~32 mm

¨  收卷速度:15m/min

ZDSJ32II  Winding machine

l Moment motor drive,tension control

l Double coils alt working,

l Two direct motor driving

l Winding auto-stop and brake function.

l Second Generation PLC Servo motor linear reel, non-people applied on winding.

¨  Max winding speed: 15m/min

¨  Winding size range:16~32mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1SETImproved
13.0微电脑控制系统

¨    德国西门子公司S7-200 PLC

¨    中英文菜单

¨    人机界面

¨    OP177(6寸)液晶显示屏

¨    新一代可编程计算机控制系统

¨    温度控制模块化

¨    薄膜开关操作面板

¨    主要电器元气件采用韩国LG

¨    带熔体压力、熔体温度测量装置

PLC control system

¨    Siemens PLC electric control system, S7-200

¨    OP177  6 INCH Siemens touch screen,

¨    LG Low voltage electric components.

¨    Temperature control module.

¨    Melt temperature and pressure testing

¨    English operation system

 

1SET 
 Items 1~13 standard equipments

Bellowing items for optional

 
14.0超声波接带机

¨    机型:SE8020

¨    铝带接带用

Aluminum strip Ultrasonic welding connector

¨    Type SE8020

¨    For aluminum strip connection

1SET 
15.0储带机CDJ32 ALUMINUM ACCUMULATOR1SET 
16.0CJH2020备用铝管焊接机CJH2020 AL Pipe Welding machine1SET 
17.0SLB-100 混料机

¨    容量:100L

¨    不锈钢料斗

¨    电机:3KW

¨    电源:3×380V

¨    搅拌方式:桨片式

SLB-100 Material mixer

¨    Volume : 100L

¨    Stainless steel barrel

¨    Motor: 3KW

¨    Power: 3×380V

¨    Working style: Vane

2SET 
18.0PT等离子处理器

¨    使管材表面喷码效果更好,附着力强

¨    表面处理宽度:1~20mm

¨    处理速度:0~25m/min

¨    有效处理距离:5~8mm

¨    功率:700W

¨    工作气体:流量2.5CBM/HOUR, 0.25Mpa
工作环境温度:0~40 ℃

PT Corona Processor

¨    For strengthen the ink print adhere effect.

¨    Process width:1~20mm

¨    Application pipe working speed:0~25m/min

¨    Effective process distance:5~8mm

¨    Working power:700W

¨    Compressed air require:capacity 2.5CBM/HOUR, 0.25Mpa
working temperature:0~40 ℃

1SET(Pipe heating for printing)
19.0打包机(PP打包带打包)PP Strip packing machine1SETPacking
20.0JQ-32 自动夹气系统JQ-32  Auto air sealing system

Details as the following explain.

1SET 
21.0标准配件

l 牵引绳一条

l 内六角扳手1套

l 6″、12″活动扳手各1把

l 手锯1把

l 一字、十字螺丝刀各1把

l 螺杆拆卸工具1套

l 温度计2只

l 内模具专用加热抢一把

l 模具口模加热圈一套

l 热电偶3只

l 加热器插头3件

l 高温导线20米

l φ10气管10米

l 模具调节螺钉1套。

 

Standard parts

l  Steel cable for haul-off

l  Allen wrench :1 set

l  6″、12″ adjustable spanner each 1 pc

l  Handed saw: 1 pc

l  Straight screwdriver,Cross Screwdriver each 1 pc

l  Screw remover tool: 1 set

l  Thermometer: 2 pcs

l  Handle Hot fan heater for inner die

l  Cavity die heating ring:1 set

l  Thermocouple:3 pcs

l  Heater plug:3 pcs

l  High temperature conductor wire:20m

l  φ10 pipe 10m

l  Die adjustment screw:1 set

  
22.0易损件清单Consumption parts1SET 

 

20.Auto air sealing system for overlap PEX-AL-PEX pipe production line

Solutions design reason:

 

On the overlap style PEX-AL-PEX pipe processing, air sealing to keep the pipe inside air pressure is critical to guarantee the inner layer plastic sticky to the inner wall of aluminum layer. The manually air sealing the pipe before cutting usually two styles in the pipe factory:

  1. Bend the pipe into V shape, and fix it with a rubber ring

It is the most traditional style. Bend at the point between haul-off machine and winding machine. The waste pipe is about 20-30cm per cutting, each coil pipe waste about 40-60cm.

2.Pincers to clamp the pipe

Clamp at the point while the pipe goes into the water tank.

Difficult to determine the clamp point, eg, 100meters or 102meters place.

 

The new style auto sealing system to achieve the following functions:

  1. PLC control system to clamp at a setting length exactly.
  2. Servo motor moving makes the clamping and moving schronization to gurantee the stable producing without more defected pipe.

Clamp the pipe under

  1. Decreases much waste while clamp.

 

 

注:设备详细配置最终以合同为准。供方可能在未来生产中对设备进行升级和改进,在此改进不降低设备性能的前提下,有权不另行通知需方。

Remark: final equipments according to the contract. Shuanglin company have the right to improve or upgrade the machine in the future without notice to the buyer, provided the improvement or upgrade makes the machinery at a better function.

 

  1. Consumption Spare Parts list for SLAP-CH32 Pipe Production Line

REFERENCE QUANTITY FOR TWO YEARS

 

III: Technical parameters of the production line

Itemparameter
Diameter16~32mm
Aluminum thicknessδ0.18~δ0.7mm depends on each size
Producing speed(Max.)16×2.0 mm: 8~10m/min

20×2.0 mm:6~7m/min

25×2.5 mm: 4~5m/min

32×3.0 mm: 2~2.5m/min

Max  Producing speed1000 mm
Installation power(Kw)100KVA/380V/50Hz
Water requirement6 m3/h
Compressed air requirement0.6m3/min
Width of the operating surfacing e1.9m
Factory space coverage (including path)5 layers: 35×5=175 m2

7 layers: 42×5=210 m2

Weight of the separate part (with wooden case)About  13000Kg
Max height of the extrusion line≤2.8m
Containers1*40HQ +1*20GP FCL Above standard extrusion line only.

Final order containers require depends.

 

 

 

 

规格建议

Zhejiang Shuanglin Plastic Machinery Co., Ltd.
The ultrasonic welding aluminum-plastic tubeID = INSIDE DIAMETER     OD= OUT SIDE DIAMETER       T  = THICKNESS       WEIGHT= GRAMS PER METER
PEX-AL-PEX  GB/T 18997.1-2003
规格

SIZE

总壁厚

TOTAL THICKNESS

内塑管

INNER PLAS PIPE(PE)

内层胶

INNER GLUE

ALUMINUM PIPE

外层胶

OUTER LAYER GLUE(PE)

外塑管

OUTER PLAS PIPE(PE)

总重量

TOTAL WEIGHT

内径

ID

壁厚

T

外径

OD

重量

Weight  g/m

壁厚

T

外径

OD

重量

Weight

g/m

壁厚

T

外径

OD

铝带宽

AL STRIP WIDTH

重量WEIGHT g/m壁厚

T

外径

OD

重量Weight

g/m

壁厚

T

外径

OD

重量Weight

g/m

g/m
162121.0914.1842.30.114.384.20.2114.84927.780.1154.400.51623.0101.7
202161.0518.153.10.118.35.30.2518.861.541.510.1195.580.52028.9134.5
252.5201.5523.199.10.123.36.80.2523.87751.980.1247.050.52536.3201.3
32326230166.20.130.28.80.330.89980.190.1319.100.53246.7311.0

 

Any advice or request on the pipe or machinery will be serious considered and replied. Contract and attachment details will be the Final Executive Data.

 

SLAP-CH32II PEX-AL-PEX Composite pipe production line

Pipe range :OD 1632mm

颜色 SAL9002,左手机

Color SAL9002, Left Direction.

Descriptions of goods

NO.Description of ItemsQtyUnit Price (USD)Trade term
1~13SLAP-CH32AII PEX-AL-PEX Composite pipe production line1 set120,000FOB Shanghai Port or Ningbo Port, CHINA.
14SE8020 Aluminum strip Ultrasonic welding connector1 set9,000Optional
15CDJ32 ALUMINUM  ACCUMULATOR1set9,000Optional
16CJH2020 Welding machine1set10,000Optional  Spare
17SLB-100 Material mixer2set2,000Optional  Color mixing
18PT Corona Processor1set3500Optional Before printing
19PP Strap Packing machine1set800Optional Packing
20Auto air sealing system1set6000Optional
21Standard Spare parts (Free)1set0Free
22Consumption parts1set0Depends on buyer choice
Total amount FOB SHANGHAI PORT, CHINA160,300 
TO BANDA ABASS PORT 16,20,25,32145,000 
16,20 TWO SIZE 135,000 

PAYMENT TERMS:       30% T/T AS DEPOSIT after confirm the p/i, 70% T/T BALANCE 7 WORKING DAYS BEFORE shipment.

currency: usD, based on the 1USD=6.45RMB.Whereas the exchange rate varies over 3%, the Price shall be varied in direct proportion to the increase or decrease of the original rate and be payable accordingly, increase or decrease.

TRANSPORTATION TOOL:  VESSEL

PACKING:        WOODEN CASE

INSPCTION DATE AT THE SELLER’S FACTORY: WITHIN 65 working DAYS AFTER RECEIPT OF THE DEPOSIT

SHIPPING  DATE:  WITHIN 10 DAYS AFTER INSPECTION OF THE BUYER AT SHUANGLIN COMPANY.

PARTIAL SHIPMENT:       NOT ALLOWED

TRANSHIPMENT:          ALLOWED

PORT OF LOADING:        SHANGHAI OR NINGBO PORT,CHINA

PORT OF DELIVERY:       DEPENDS ON APPOINTMENT

INSTALLATION :          SHUANGLIN CO.,LTD SEND two ENGINEERS GO TO INSTALL AND ADJUST THE MACHINE at the cost of the buyer and salary 100USD each engineer per day. the firt 7 days free of charge.

quality gurranty:    within one year after delivery.

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lookforchina

joined at Look For China : 25 January 2021
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